Conformal Coating Removal Machine — Indigenization Equipment by Jetsys Defence

Get fast, precise and non-destructive removal of conformal coatings from mission-critical PCBs and avionics. Our Conformal Coating Removal Machine range covers automated, laser and hybrid systems to suit repair, rework and MRO lines—built in India for India’s defence and aerospace ecosystem.

Primary Use Cases

PCB / Avionics Rework Ideal for fault isolation and component removal or replacement.
Selective Windowing Targets test pads, BGA/QFN edges and conformal mask windowing without board damage.

Reverse Engineering & Depot-Level Maintenance Suitable for LRU/SRU teardown and controlled coating removal.
Production Floor Applications Repeatable, recipe-driven stripping for high-throughput assemblies.

Key Benefits of Conformal Coating Removal Machine

Selective, Non-Destructive Removal Protects solder mask, copper pads and neighbouring components.
Process Recipes Save beam power, pressure, passes, angle and dwell settings for consistency.
ESD-Safe Work Envelope Grounded fixtures, ionization, antistatic nozzles and mats.

Closed-Loop Extraction HEPA + activated carbon filtration keeps benches clean and operator-safe.
Full Traceability Run logs, operator IDs, pass/fail snapshots and export-ready reporting.
Flexible Chem-Free Options Laser ablation and micro-abrasive modes minimize solvent use.

Indigenization Advantage (Make in India)

Local Engineering & Spares Rapid turnaround, reduced lifecycle cost and faster support.
Tailored Fixturing Custom jigs/fixtures for common LRUs and SRUs used by Indian platforms.

On-Site Training & AMC Nationwide service with calibration and preventative health checks.
Compliance-Ready Documentation IQ/OQ/PQ packs, SOPs and maintenance schedules to fit your QMS.

How the System Works

Automated Conformal Coating Removal System: Conveyor or cell-based platform with vision alignment, programmable gantry and recipe-control. Ideal for medium–high throughput PCB assemblies needing operator-independent consistency.

Laser Conformal Coating Removal Machine: Solid-state UV laser (typically 355 nm) with galvo scanning and real-time power monitoring. Excellent for parylene, UV-cured epoxy and hard coats requiring micron-level selectivity.

Hybrid Micro-Abrasive Mode: Conductive nozzles and soft media (e.g., wheat-starch or polymer media) for acrylic, urethane and silicone films—maintains solder mask integrity near delicate components.

Technical Specifications

Parameter	Automated System	Laser System	Hybrid (Laser + Micro-Abrasive)
Work Envelope	350×300 mm (std); up to 500×500 mm	300×300 mm (expandable)	350×300 mm
Positioning Accuracy	±10 µm (XY), ±25 µm (Z)	±8 µm (XY), ±20 µm (Z)	±10 µm (XY), ±25 µm (Z)
Vision & Alignment	Top camera, fiducial recognition, barcode/QR traceability	Dual-camera fiducial + coaxial beam camera	Same as automated
Removal Methods	Programmable passes, angles, dwell; selective windowing	UV 355 nm; 3–12 W (configurable), galvo scan up to 2000 mm/s	UV 355 nm + conductive nozzle micro-abrasive
Supported Coatings	Acrylic, Polyurethane, Silicone	Parylene, UV Epoxy, Acrylic	Acrylic, Polyurethane, Silicone, UV Epoxy (selective)
Substrate Protection	ESD-safe fixturing, temp and airflow guards	Closed-loop power control, area masks, thermal guard paths	Low-pressure media, mask shields
Extraction & Filtration	Dual-stage HEPA + carbon, enclosure negative pressure	Sealed optic path + fume extraction	Particulate + fume extraction
Recipe Management	200+ recipes, role-based access, audit logs	200+ recipes, process logs, SPC exports	Unified recipe set
HMI/Software	15.6″ touchscreen, English/Hindi UI, CSV/PDF export	Same	Same
Utilities	230 V AC, 50 Hz; 6–8 bar air (for abrasive mode)	230 V AC, 50 Hz	230 V AC, 50 Hz; 6–8 bar air
Safety	Interlocks, light curtains (opt), emergency stop, ESD kit	Class-1 enclosure, interlocks, beam shutters	Same as respective modes
Options	SMEMA conveyor, inline AOI handoff, MES connector	Multi-wavelength head, auto-focus, advanced galvo	Quick-swap heads, media dryer

Note: Specifications can be customized for board size, coating type and throughput targets.

Key Features of Jetsys Defence Conformal Coating Removal Machine

High-Precision Removal Selective stripping without damaging copper tracks, solder masks, or active components.
Multiple Removal Technologies Supports UV-laser, micro-abrasive, blade and thermal removal for acrylic, polyurethane, silicone, parylene and epoxy coatings.
Vision-Guided Alignment Fiducial recognition, pattern matching and onboard camera reduce operator dependency and maximizes repeatability.
Closed-Loop Extraction HEPA + activated carbon filtration keeps the enclosure clean and operator-safe.

Recipe-Controlled Operation Save, edit and load validated recipes—ideal for batch processing and multi-shift production.
ESD-Safe Work Envelope Grounded fixtures, ionization, antistatic nozzles and dissipative mats protect avionics hardware.
Data Logging & Traceability Run logs, operator IDs, timestamps, job results and exportable CSV/PDF reports for audits.
Modular Fixturing Quick-change jigs for PCB sizes, LRU boards and SRU modules.

Benefits of Jetsys Defence Conformal Coating Removal Machine

Non-Destructive Stripping Protects fine-pitch ICs, flex circuits, wire bonds and heat-sensitive components.
Consistent Quality Vision + recipe control ensures identical results across shifts and operators.
Minimal or Zero Solvent Use Avoids hazardous chemicals, fumes, smell and costly consumables.
Reduced Rework Time Fast removal for test pads, BGA edge access, failure analysis and reballing.

Lower Total Cost of Ownership Built in India with local spares, AMC, training and calibration services.
Clean & Controlled Process Negative-pressure enclosure with proper waste capture and filtration.
Easy Operator Training Touchscreen UI, presets and guided wizards minimize onboarding time.
Scalable Offered in benchtop, semi-automatic and inline high-throughput models.

Applications of Conformal Coating Removal Machines

Avionics PCB Repair & Rework Access buried components, replace ICs or open test points.
Depot-Level Maintenance (LRU/SRU) Ideal for defence MRO workshops working with sensitive electronics.
Quality Analysis & Inspection Strip coatings for X-ray, microsectioning or defect verification.

Production Line Support Inline variants integrate with SMT flow for selective windowing pre-test or pre-programming.
Prototype & R&D Labs Fast, selective removal supports debugging and engineering changes.
Military & Aerospace Electronics Essential for flight-critical boards where non-destructive precision is mandatory.

Why Choose Jetsys Defence for Conformal Coating Removal Machine

Built by an Aerospace & Defence Supplier Engineered for aircraft, avionics and defence-grade electronics with proven domain expertise.
Precision for Mission-Critical Hardware Uniform removal without damaging fine components, preserving avionics reliability.
Converts Manual to Automated Process Improves repeatability, consistency and speed vs chemical or mechanical hand methods.
Aviation & Defence Compliant Traceability, repeatability and audit-ready process control.

Supports Indigenization & Local Supply Chain Reduces dependency on foreign equipment and ensures faster spares/service cycles.
Integrated Safety & Environmental Controls Includes fume handling, filtration and controlled work envelope for operator safety.
High Throughput & Mixed Assemblies Handles varied PCB sizes and complexity, ideal for defence repair and overhaul programs.
Full Lifecycle Support & Spares Backed by Jetsys’ servicing ecosystem for reduced downtime and quick maintenance.
Future-Proof Investment Modular design supports new coatings, process upgrades and long-term fleet sustainability.