SASD Test Rig for Aircraft – Precision Testing by Jetsys Defence

The SASD Test Rig by Jetsys Defence is engineered for dependable testing of aircraft hydraulic and pneumatic systems. Built with aerospace-grade components and smart automation, it helps maintenance facilities, research labs, and MRO centers ensure aircraft system performance under real operational loads. Whether an organization needs a new SASD Test Rig, wants to find a nearest SASD Test Rig branch, or is evaluating SASD Test Rig price options, Jetsys Defence offers a complete, scalable solution.



Picture of the author


What is a SASD Test Rig?

A SASD Test Rig is a controlled aerospace testing platform that simulates real flight and ground conditions. It applies pressure, flow, temperature fluctuation, and load cycles to verify aircraft system endurance, response time, leak resistance, and operational accuracy.

Jetsys Defence designs the SASD Test Rig to deliver laboratory-grade precision while remaining robust enough for continuous industrial and military use.



Key Applications of SASD Test Rig

  • Aircraft Component Validation

    Pressure testing of actuators, valves, pumps, hoses, pipes, and fittings. Measures leakage, hysteresis, and performance decay with durability and accelerated fatigue testing.
  • Laboratory & R&D

    Used for qualification of prototype aerospace systems, with reconfigurable modes for different components and controlled pressure surge/impulse simulations.
  • MRO & Manufacturing

    Supports acceptance tests before aircraft delivery, endurance runs after overhaul, and temperature-based cycle tests to identify early faults.


Key Features of the SASD Test Rig

  • Indigenised Design & Manufacture

    Developed and built in India, reducing dependence on imported test equipment and improving local serviceability and upgrade support.
  • Modular Rig & Chamber Configuration

    Supports interchangeable test modules and optional environmental chambers (temperature, humidity, vibration) for diverse test protocols.
  • Precision Instrumentation & Measurement

    Compatible with high-accuracy aerospace sensors including pressure, flow, strain, load, optical performance, and calibration modules.
  • Compliance-Ready for Defence & Aviation

    Rugged design aligned with military and aviation OEM requirements—suitable for endurance testing, certification, and QA workflows.
  • Customisable Test Protocols

    Configurable for component type, test loads, pressures, temperature profiles, environmental conditions, and automation levels.
  • Robust Structure & Heavy-Duty Components

    Built with industrial-grade steel/aluminium frames, vibration isolation, precision alignment fixtures, and safety interlocks.
  • Data Logging, Reporting & Traceability

    Provides logged test data, configurable reports, calibration traceability, and audit-ready output for defence QA teams.
  • Ease of Maintenance & Support

    Local spares, technician access, and faster turnaround compared to imported rigs—ideal for continuous industrial use.
  • Flexible Integration with OEM Workflows

    Deployable in production lines, labs, and MRO facilities for batch testing, acceptance checks, or R&D validation.
  • Scalable & Future-Proof Architecture

    Sensor modules, automation, and test standards can be upgraded as systems evolve—ready for future aerospace requirements.


Technical Specifications of SASD Test Rig

ParameterCapabilityDetails
Working FluidHydraulic Oil / Synthetic FluidsCompatible with aerospace-grade fluids
Pressure RangeUp to 600 Bar (configurable)Stable control with low ripple
Flow ControlClosed-loopPrecision servo-valves
Waveform TypeSquare / Peak / Custom20+ programmable waveform points
Temperature Range–50°C to +135°C (optional variants)Supports cold-soak & high-temperature cycles
Test ModesStatic, Dynamic, Cyclic, Burst, ImpulseSingle and multi-channel
Power SupplyElectric, variable speed driveHigh-efficiency motor pump set
Data SystemPLC + Industrial PCLive graphs, reports, fault logs
Safety MechanismsPressure relief, emergency stop, alarmsOperator-safe enclosure
Test ChambersAmbient, hot & cold simulationOptional dual-chamber setup


How SASD Testing Improves Aircraft Reliability

  • Ensures Safety Compliance

    By exposing components to extreme pressure, temperature, and load conditions, SASD testing confirms that aircraft parts remain safe and functional under real-world flight demands.
  • Reduces Maintenance Downtime

    Early detection of weak seals, fatigue failures, leaks, and material degradation prevents unexpected in-service issues and reduces aircraft grounding time.
  • Better Product Certification

    Standardized test sequences produce audit-ready data that supports aviation certification, acceptance testing, and compliance documentation.


Standardized test sequences produce data suitable for audit and aviation certification requirements.

Industries That Use SASD Test Rigs

  • Aerospace manufacturing
  • Defence aviation fleets
  • Helicopter system maintenance
  • Research and educational labs
  • Hydraulic equipment producers
  • MRO and overhaul workshops


SASD Test Rig Branch & Pricing

Jetsys Defence operates dedicated aviation equipment facilities across multiple regions for demo testing, training, calibration, and after-sales service support.

To receive SASD Test Rig price estimates or locate the nearest service branch, customers can request a quotation with required pressure, flow, temperature, and component types. Configurations range from standard models to heavy-duty defence-grade units.



Why Choose Jetsys Defence for SASD Test Rig

  • Aerospace-Grade Engineering & Local Manufacturing

    Built with precision mechanical design, rugged fixtures, high-quality hardware, and reliable instrumentation— fully developed and supported in India for faster service and reduced import dependency.
  • Customized for Defence & Aviation Components

    Configurable for load conditions, fixtures, stroke lengths, sensors, actuator setups, and sample size— ideal for OEMs, MRO units, R&D labs, and defence production facilities.
  • Robust Structure for Harsh Test Conditions

    Uses aerospace-grade materials, vibration-isolated frames, and safety interlocks to ensure stable operation during endurance, stress, and cycle testing.
  • Precision Measurement & Advanced Data Logging

    High-accuracy sensors and DAQ modules capture pressure, displacement, force, temperature, and load cycles with detailed digital logs and automated reports for audit traceability.
  • Supports Multiple Test Standards & Protocols

    Suitable for acceptance tests, fatigue trials, endurance runs, and qualification testing aligned with defence specifications and calibration norms.
  • Reduced Lead Time, Faster Service & Spares

    Designed, manufactured, calibrated, and serviced in India—eliminating long waiting cycles associated with imported rigs.
  • Integration-Friendly & Future-Ready

    Can interface with PLC/SCADA, additional sensors, or data systems. Modular architecture allows upgrades without replacing the entire rig.
  • Proven Partner for Defence & Aerospace Industry

    Trusted supplier of specialised test rigs, ground support equipment, and custom test benches for defence OEMs, aviation suppliers, and R&D centres.