Advanced Hydraulic Test Rig (HTR) for Aviation | Jetsys Defence
The Hydraulic Test Rig (HTR) from Jetsys Defence is a precision-engineered system built for aircraft hydraulic testing, component validation, and maintenance operations. Designed to simulate real-world pressures, temperatures and dynamic load conditions, it ensures every hydraulic component meets aviation-grade safety and reliability standards before entering active service.
Whether required for commercial aircraft, defence platforms, MRO facilities, or aviation manufacturing, Jetsys Defence offers both standard and custom HTR models to match your hydraulic testing needs.
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Why Aircraft Require a Hydraulic Test Rig (HTR)
Modern aircraft rely extensively on hydraulic power for critical flight operations. Even minor failures in valves, pumps, actuators, or cylinders can compromise safety and performance. The Jetsys Defence HTR performs controlled stress testing to detect faults before installation or during maintenance cycles.
Aircraft systems that rely on hydraulics include:
- Landing gear deployment and retraction
- Primary and secondary flight controls
- Braking and steering assemblies
- Flap and slat mechanisms
- Cargo door actuation systems
- Rotor blade and pitch control in helicopters
By testing these components under real operational conditions, the HTR ensures dependable performance throughout the aircraft’s service life.
Applications of Hydraulic Test Rig (HTR)
Aircraft Maintenance & MRO Facilities
Used in aviation maintenance hangars to validate components during routine servicing, overhauls, or repair operations.Aircraft Manufacturing & Production Lines
Manufacturers use HTR units for quality control, new component testing, and batch validation.Defence Aviation & Helicopter Platforms
Suitable for fighter aircraft, transport aircraft, naval helicopters, and rotary platforms requiring high-pressure actuation.
Research & Development
Ideal for laboratories, aerospace R&D centres, and engineering institutes developing new hydraulic technologies.Training & Technical Education
Serves as hands-on teaching equipment for technicians and engineers learning hydraulic maintenance procedures.Ground Support Operations
Portable and towable models support flight-line hydraulic checks, fault isolation, and on-field troubleshooting.
Technical Specifications – Hydraulic Test Rig (HTR)
| Parameter | Specification |
|---|---|
| Pressure Rating | Up to 350 Bar (higher customization available) |
| Flow Range | 50–600 LPM based on model |
| Reservoir Capacity | Stainless steel reservoir with contamination control |
| Filtration | Multi-stage high-efficiency filters (β ≥ 200) |
| Cooling | Plate-type heat exchanger for consistent oil temperature |
| Control System | PLC with HMI touchscreen and data logging |
| Operating Modes | Manual, semi-automatic and fully automatic |
| Drive Options | Electric or diesel powered |
| Safety Systems | Emergency stop, thermal protection, pressure relief |
| Construction | SS-304 tubing and vibration-damped hoses |
Benefits of Using Jetsys Defence HTR
- Ensures every hydraulic component is tested under real operational conditions
- Reduces aircraft maintenance time and prevents costly in-service failures
- Improves reliability of landing gear, brakes, steering, and flight controls
- Supports strict aerospace quality and safety requirements
- Offers repeatable test results for audits, compliance, and certification
- Helps maintenance teams quickly detect leaks, pressure loss, or component wear
- Increases life of hydraulic systems by identifying faults before re-installation
- Provides digital test records for long-term traceability and maintenance logs
- Allows technicians to validate performance after repairs or part replacements
- Compatible with civil, defence, and industrial aerospace applications
Hydraulic Test Rig (HTR) for Sale – Standard & Custom Models
Jetsys Defence supplies a full range of Hydraulic Test Rigs designed for aircraft maintenance, overhaul, and aerospace R&D. Systems are engineered for reliability, clean hydraulic delivery, and precise control under real operational conditions.
- Single and dual independent hydraulic systems
- Portable, workshop and laboratory configurations
- Electric-driven or diesel-driven units
- Custom flow, pressure and filtration options
- Rigs for both fixed-wing aircraft and helicopters
Every unit can be supplied with optional accessories such as additional test manifolds, customized control software, enhanced filtration stages, or advanced data logging packages.
Why Choose Jetsys Defence for Hydraulic Test Rig (HTR)
Aerospace-Grade Pressure & Flow Accuracy
Jetsys HTRs deliver precise and stable hydraulic output through high-accuracy regulators, dual-stage filtration, calibrated flow meters, and electronically controlled valves—ensuring clean, reliable testing of aircraft hydraulic components.Designed for Flight-Line & Hangar Use
Built on heavy-duty mobile trolleys with corrosion-resistant frames, shock-proof gauges, and chemical-resistant seals for dependable performance in dust, heat, rain, and coastal conditions.Multi-Mode Operation & System Simulation
Supports pressure testing, flushing, functional cycling, actuator control, servo valve checks, leak testing, and contamination evaluation for both civil and military aircraft.
Safe, Leak-Free Servicing
Equipped with safety relief valves, burst-rated hoses, thermal protection, emergency shut-off, and drip-free quick couplers to protect technicians and prevent system damage.Clean Fluid Assurance
Engineered with high-efficiency return filters, water separators, and magnetic particle traps to maintain hydraulic fluid cleanliness levels consistent with aviation standards.Modular & Custom-Engineered Configurations
Available as electric-driven or engine-driven units with varied reservoir capacities, pressure ratings, twin-circuit options, digital readouts, and NATO-compatible fittings based on customer fleet needs.Proven Across Aircraft Platforms
Suitable for landing gear, flight controls, power packs, hydraulic actuators, pumps, and valves on helicopters, trainers, business jets, UAVs, and transport aircraft.
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