Brake Valve Test Rig for Aircraft – Precision Hydraulic Testing by Jetsys Defence
The Brake Valve Test Rig by Jetsys Defence is a cutting-edge aviation equipment solution engineered to test, calibrate, and validate aircraft brake valves with unmatched accuracy. Designed for aerospace maintenance facilities, MROs, and aircraft manufacturers, this system ensures peak performance and safety of hydraulic braking components under real-world pressure and temperature conditions.
About the Brake Valve Test Rig
Developed to meet international aviation standards, the Jetsys Defence Brake Valve Test Rig performs functional, leakage, and endurance testing for all types of aircraft brake valves. Its advanced hydraulic and pneumatic subsystems simulate real on-aircraft conditions, ensuring compliance, reliability, and efficiency in maintenance operations.
Key Highlights
- Fully automated PLC-controlled operation
- Real-time data acquisition and monitoring
- High-pressure capability with stable control
- Intuitive touch-screen interface for easy operation
- Designed for long-term accuracy and durability
Key Features of Brake Valve Test
High-Performance Hydraulic & Pneumatic Subsystems
Dual-zone control manifolds achieve hydraulic test pressures up to 1,060 kg/cm² with ±0.5% regulation accuracy. Pneumatic testing reaches 10 kg/cm² with low dew-point air to safeguard valve integrity.PLC-Driven Automation
Integrated PLC with 15” HMI touch panel enables programmable, repeatable sequences, safety interlocks, and automatic pass/fail reports.Real-Time Monitoring & Data Logging
High-speed data acquisition (≥ 1 kHz sampling) records hydraulic and pneumatic pressure trends for every test cycle with export capability.
Advanced Safety Mechanisms
Safety interlocks, automatic pressure release, and emergency stop ensure safe high-pressure testing for both operators and equipment.Rugged, Aviation-Grade Design
Industrial-grade steel frame, vibration isolation, and sound-treated enclosure maintain < 80 dB(A) noise level for comfortable test environments.
Technical Specifications
| Parameter | Specification |
|---|---|
| Hydraulic Pressure Range | 0 – 1,060 kg/cm² (±0.5% regulation) |
| Pneumatic Pressure Range | 0 – 10 kg/cm² (≤ 5 °C dew point) |
| Hydraulic Flow Rate | Up to 50 L/min, multi-zone control |
| Reservoir Capacity | Hydraulic – 200 L; Pneumatic – 240 L / 450 L |
| DAQ System | ≥ 1,000 samples/sec; 24-bit; 16+ channels |
| Control System | Siemens / Allen-Bradley PLC with 15" HMI |
| Power Requirement | 415 V ± 10%, 50 Hz, 3-phase |
| Motor Drives | VFD-controlled induction motors up to 5 kW |
| Noise Level | ≤ 80 dB(A) at 1 m distance |
| Safety Compliance | IEC 60204-1, IS 325, IS 1248 standards |
| Connectivity | OPC-UA, Ethernet, Remote Monitoring |
| Operating Temperature | 5 °C – 40 °C (indoor use) |
Applications of Brake Valve Test Rig
Aircraft Brake System Validation
Ideal for verifying brake valve performance after overhaul, repair, or new manufacturing.Quality Control Testing
Detects even the smallest hydraulic or pneumatic leaks and ensures compliance with service limits.
Research & Development
Used in engineering labs to analyze performance curves, response time, and sealing characteristics.Training & Demonstration
Perfect for technical institutes and AMO/MRO centers for hands-on valve testing education.
Conclusion
The Jetsys Defence Brake Valve Test Rig is more than a testing solution—it is a benchmark for aviation hydraulic validation. Designed for reliability, built for precision, and supported by expert engineering, this equipment ensures every aircraft braking system performs flawlessly from ground to air.
Why Choose Jetsys Defence Brake Valve Test Rig
Proven Accuracy
Precision sensors ensure highly repeatable and reliable test results across multiple cycles.Cost-Effective Performance
Combines automation, durability, and low maintenance requirements—delivering strong long-term ROI.
Customization Options
Configurable for different aircraft types, valve models, and hydraulic/pneumatic test pressure ranges.Competitive Brake Valve Test Rig Price
Flexible pricing based on configuration, accessories, and performance requirements—ensuring maximum value for aviation operators and MROs.
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