Nato Cable – Military-Grade Power & Signal Solutions by Jetsys Defence

The Jetsys Defence Nato Cable range is engineered for reliable aircraft power transfer and ground operations. Built for harsh environments, our Cables with Nato slave connectors deliver consistent performance for flight line starts, ground power interfacing, and critical defence applications



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Product Overview

Designed for mission readiness, the Nato Cable family combines low-loss conductors, robust shielding, and ruggedized terminations to ensure dependable connections between aircraft, ground power carts, and support vehicles. Available as power start leads, interconnect jumpers, and signal/control assemblies tailored to your fleet.

  • Primary use –Aircraft power transfer and ground support operations.
  • Secondary use –Vehicle-to-vehicle jump/aux power, avionics support, and ramp interconnects.
  • Interface –Nato slave connectors with high-retention contact geometry.


Key Features of Nato-Cable

  • Defence-grade durability –Abrasion-resistant jacket, crush-tolerant build, and fluid-resistant materials survive ramp and field environments.
  • Reliable power delivery –Low-resistance conductors and high-integrity terminations minimize voltage drop under peak loads.
  • Rapid connect/disconnect –Ergonomic grips and positive-lock Nato slave connectors support quick, safe hook-ups in time-critical operations.
  • EMI & environmental protection –Optional braid/foil shielding, moisture barriers, and sealed backshells help protect sensitive avionics.
  • Serviceability –Field-replaceable contacts, strain-relief boots, and serialized assemblies ensure fast maintenance and traceability.


Technical Specifications

Representative values; Jetsys Defence configures each Nato Cable to your aircraft platform, length, and load profile.

ParameterSpecification
Cable TypeDC power start / Ground power interconnect / Signal-control
ConductorFine-strand copper (tinned or silver-plated), low resistance
Gauge Options10 AWG to 2/0 AWG (application-dependent)
Voltage Class28 VDC systems (other low-voltage options available)
Current RatingUp to 600 A peak (duty-cycle dependent)
InsulationCross-linked polymer, high dielectric strength
JacketRugged, abrasion & cut-resistant; fluid/Skydrol resistant
Shielding (optional)Overall foil + tinned copper braid (≥ 85% coverage)
ConnectorsNato slave connectors with high-retention contacts; environmental backshell
Contact PlatingSilver or tin (corrosion-resistant)
SealingGasketed interfaces; optional heat-shrink boots
Operating Temp.-40°C to +85°C (extended ranges on request)
Ingress ProtectionUp to IP65 at mated interface (model-dependent)
Bend Radius8× overall diameter (static), 10× (dynamic)
Length OptionsStandard 3 m / 5 m / 10 m; custom lengths available
IdentificationHeat-shrink ID, serial number, and QC stamp
Quality ChecksContinuity, insulation resistance, hi-pot, pull & torque tests


Variants & Accessories

  • Power start leads –Heavy-gauge cables with Nato slave connectors for high-current aircraft or vehicle starts.
  • Ground power interconnect –Medium-gauge assemblies for GPU-to-aircraft low-voltage power distribution.
  • Signal/control harness –Shielded multi-core configurations for control, monitoring, or interlock circuits.
  • Accessories –Protective caps, strain-relief boots, Y-splitters, trolleys, and rugged storage reels.


Benefits of Nato Cable

  • Mission ready – Fast, secure connections reduce turnaround on the flight line.
  • Lower losses – Optimized conductor sizing maintains voltage under surge loads.
  • Long service life – Tough jacket and sealed terminations resist fuels, fluids, and abrasion.
  • Fleet flexibility – Custom gauges, lengths, and Nato slave connectors support mixed fleets.
  • Maintainable – Field-serviceable contacts and serialized tracking simplify upkeep.


Applications of Nato Cable

  • Aircraft starts – Ideal for ramp power transfer and engine starts.
  • Ground support carts – Works with GPUs and auxiliary power systems.
  • Defence vehicles – Supports jump/aux power for tactical and armored vehicles.
  • Avionics & diagnostics – Useful for control, testing, and interconnect circuits.


Quality & Testing

Each Nato Cable is assembled under controlled processes and verified for continuity, polarity, insulation resistance, hi-pot, and mechanical strain. Batch records and serialization support audit trails and maintenance history.



Why Choose Jetsys Defence for NATO Cable

  • Aerospace-grade conductors & jackets –High-conductivity copper, high-temperature insulation, and abrasion-resistant outer jackets suited for military flight lines and harsh ramp conditions.
  • Precise NATO connector engineering –Accurately machined NATO slave connectors ensure secure engagement, minimal voltage drop, and reliable GPU-to-aircraft power transfer.
  • Custom lengths & current ratings –Offered in multiple gauges and power classes (28V DC / 115V AC) with optional extensions, strain-relief sleeves, and reinforced grips for heavy-duty usage.
  • Low voltage loss & stable power –Optimized cable core and shielding minimize resistance and heat build-up, maintaining stable delivery during engine start and servicing.
  • Rugged & weather-resistant build –Corrosion-protected hardware and environmental sealing support dependable operation in heat, rain, dust, and coastal environments.
  • Fast delivery & fleet support –Suitable for helicopters, fixed-wing aircraft, and trainers, with accessories, replacement connectors, and quick turnaround on orders.