Aircraft Looms, Cables & Harnesses by Jetsys Defence

Jetsys Defence designs and manufactures Aircraft Looms, Cables & Harnesses for defence and commercial aviation. Engineered for harsh flight-line and in-service environments, our aviation-grade cables & harnesses deliver reliable power, signal integrity, and long service life across airframe, engine, avionics, and landing-gear systems.

Product Overview

Our Aircraft Looms, Cables & Harnesses combine optimized conductor selection, high-temperature insulation, EMI/EMC shielding, and robust strain-relief to ensure fault-free operation. From lightweight fly-by-wire bundles to engine-bay high-temp looms, we tailor every assembly to your platform, routing, and maintenance philosophy.

Platforms –Fixed-wing, rotary-wing, UAV, and mission-system applications.
Environments –Cabin, fuselage, wing, nacelle, gear bays, and avionics bays.
Deliverables –Build-to-print or build-to-spec with full traceability and documentation.

Key Features of Aircraft Looms Cables Harnesses

Aerospace-grade materials –Silver-plated copper or high-strength copper alloy conductors paired with high-temp, fluid-resistant insulation for reliable service.
Signal integrity & EMC –Shielded pairs/triads, twisted constructions, and optimized grounding minimize crosstalk and emissions for clean data links.
Robust mechanics –Heat-shrink boots, backshells, over-braid/over-mould options, strain-relief, and anti-chafe sleeves enhance durability.
Maintainability –Laser marking, schematics, and breakout IDs simplify troubleshooting and reduce MTTR on the ramp and in the depot.
Built-in quality –Process controls, 100% electrical test, and serialized reports support airworthiness records and audits.

Technical Specifications

Representative values. Jetsys Defence custom-engineers Aircraft Looms, Cables & Harnesses to your environmental, electrical, and routing requirements.

Parameter	Specification
Conductor Options	SPC copper / high-strength alloy; gauge from 30 AWG to 2 AWG
Insulations	PTFE / ETFE / XL-ETFE / cross-linked polymer; low-smoke options
Temperature Range	-55°C to +200°C (application-dependent)
Voltage Classes	28 VDC, 115 VAC 400 Hz, 270 VDC, and signal-level circuits
Impedance Control	50/75 Ω coax; 90/100/120 Ω differential pairs (data, bus)
Shielding	Foil + tinned copper braid (≥85% coverage) with drain wire
Jacket / Over-braid	FEP, PVDF, aramid/metallic braids; anti-scuff sleeves
Seal & Strain Relief	Heat-shrink boots, potting, grommets, environmental backshells
Connectors	Circular, rectangular, RF, high-density, contact systems per specification
Marking / ID	Laser-marked wire IDs, harness labels, QR/serial traceability
Testing (100%)	Continuity, insulation resistance, hipot, shorts/opens, wiring map
Documentation	BOM, wiring list, form-board drawing, test report, COC
Quality	Controlled build with in-process inspections & final acceptance

Variants & Capabilities

Airframe looms –Closed or open-bundle designs for fuselage, wings, tail, and cabin systems with optimized routing and weight.
Engine & nacelle harnesses –High-temperature, vibration-resistant builds with fluid- and abrasion-resistant jacketing.
Avionics & mission systems –Impedance-controlled bundles (ARINC, CAN, Ethernet), RF/coax runs, and precision sensor wiring.
Landing gear & actuation –Flexible looms with strain-relief and environmental sealing for gear bays and actuator systems.
Over-moulded assemblies –Sealed terminations for contamination-prone locations, improving ingress protection and service life.

Benefits of Aircraft Looms, Cables & Harnesses

Reliability – Stable electrical performance across thermal cycling, vibration, and ageing.
Service efficiency – Clear IDs and documentation reduce troubleshooting time and MTTR.
Weight optimization – Smart material and conductor selection lowers mass without compromising durability.
Lifecycle value – Rugged construction and maintainable architecture reduce total cost of ownership.
Rapid induction – Build-to-print capability accelerates retrofit and replacement programs.

Applications of Aircraft Looms, Cables & Harnesses

Power distribution – Primary distribution, return paths, and distribution boxes.
Flight controls & sensors – Includes feedback, health-monitoring, and stability systems.
Avionics networks – Data bus, Ethernet, RF, and coax infrastructure.
Engine systems – Controls, ignition, and FADEC interfaces.
Landing gear – Instrumentation, brake systems, and actuator wiring.

Why Choose Jetsys Defence for Aircraft Looms, Cables & Harnesses

Indigenous design & engineering –All assemblies are engineered in-house with aerospace-grade quality, precise routing, and weight-optimized architecture.
International-standard materials –High-temperature insulations, abrasion-resistant jackets, EMI/RFI shielding, and sealed backshells ensure long operational life in harsh aviation environments.
Build-to-print & custom capability –Supports OEM drawings, reverse-engineering of legacy fleets, rapid prototyping, and mission-specific harness layouts.

Complete traceability & documentation –Laser-marked wire IDs, inspection reports, continuity checks, and certification packages for maintenance and airworthiness authorities.
Faster induction & reduced downtime –Plug-and-play assemblies with precise connectors reduce installation time and simplify troubleshooting.
Proven in defence & civil programs –Deployed on fixed-wing, rotary-wing, UAV, and trainer platforms with trusted reliability, vibration resilience, and long service lives.